Yamaha Visual Positioning Systems

Solve high-precision print registration challenges. Our Yamaha-based visual systems ensure flawless alignment (±0.1mm), defining new standards in packaging quality for rigid boxes and hardcovers.

Yamaha Robotic Precision

High-Speed Camera Tracking

Omron PLC & Touch Control

PC-800A

Automatic Double Rigid Box Visual Positioning Machine >>

PC-800A adopts double servo visual positioning system for high-end rigid box production.

Max double positioning max
L 350*W200*H80mm
Maximum box size
L500*W400*H120mm
Production speed
20-40pcs/min

PC-600B

Automatic Visual Positioning Machine For Rigid Box & Book Cover >>

PC-600B is designed for both rigid box and book cover production with visual positioning.

Minimum box size
65*65*15mm
Max cover size
L1000*W500mm
Min cover size
L130*W90mm

PC-850SD-D

Automatic Visual Double-Pasitioning Machine For Rigid Box And Book Cover >>

PC-850SD-D is a high-end double-positioning visual machine for rigid box and book cover production.

Maximum box size
L500*W400*H120mm
Minimum box size
L60*W60*H15mm
Production speed
20-25pcs/min

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Two Decades of Visual Precision

We specialise in visual positioning technology. This translates complex challenges into reliably automated solutions.

Over 1000 Implemented Solutions:
Each case contributes to our extensive repository.
Validation Across 30+ Nations:
Our equipment is adaptable and reliable worldwide.
Sustained Process Innovation:
Two decades of development ensure manufacturing expertise.

Core Component Machining

The system's main frame and high-precision linear modules are machined in-house, providing an extremely rigid and lightweight motion baseline for the robot and cameras.

Welding & Structural Integrity

Key support structures are automatically welded and stress-relieved to prevent deformation during long-term high-speed operation, ensuring rigidity for repeatable precision.

Core Assembly & Calibration

The Yamaha robot and high-resolution industrial camera are integrated into a single motion unit, with coordinated calibration of optical and mechanical zero points to ensure “what is seen is precisely grasped.”

Electrical & Control Systems

A dedicated control cabinet integrates high-speed image processing cards and servo drivers. All cables are routed and shielded to prevent interference, enabling millisecond-level response.

Final Assembly & Commissioning

The calibrated vision module is integrated with feeding and receiving units, and its communication and collaboration logic with upstream/downstream equipment is debugged for seamless line integration.

Finished Product Validation

The system undergoes extended continuous testing in a dynamic environment that simulates the actual production line, verifying its stability and endurance under various speeds, and materials conditions.

Describe your registration challenge. Our vision system experts will provide within 24 hours:

A precision system configuration analysis.
A value assessment on accuracy and waste reduction.
A technical integration roadmap.

Can your Visual Positioning Machines be integrated into an existing production line?

Absolutely. Integration capability is a fundamental design principle of our series. Our machines are engineered as modular units that can seamlessly connect upstream with feeders and downstream with gluing machines, folding machines, or press units to form a complete automated line. We provide engineering support to ensure smooth integration with your workflow.

How do I choose the right model from your Visual Positioning Machine series?

The choice depends on your production focus and volume:
For dedicated, high-volume rigid box production: Models like the PC-800A with double positioning feed and position two pieces simultaneously for maximum throughput.
For mixed production or versatility: A dual-purpose model like the PC-600B or PC-850SD-D is ideal, allowing you to switch between rigid box and book cover positioning.
For ultra-high precision and complex tasks: Models like the PC-850SD-D with advanced double visual positioning systems are designed for the most demanding luxury products.

What is an Automatic Visual Positioning Machine, and why is it critical for high-end packaging?

Our Automatic Visual Positioning Machines are the core intelligence unit for modern rigid box and hardcover case production lines. They use advanced vision systems (like Yamaha) to instantly “see” and guide paper or board with extreme accuracy before the next process (like gluing or folding). This eliminates manual placement errors, ensuring perfect pattern alignment (e.g., print-to-fold, hot stamping) and is essential for achieving the flawless quality demanded by luxury packaging.

What are the key advantages of using a visual positioning system over manual methods?

Switching to our visual positioning machines delivers transformative benefits:
Unmatched Consistency & Quality: Eliminates human variance, guaranteeing every piece has perfect registration, crucial for brands.
Superior Precision: Achieves positioning accuracies as high as ±0.1mm, far beyond manual capability.
Increased Efficiency & Output: Enables continuous, high-speed automated production, reducing bottlenecks.
Material & Labor Savings: Drastically reduces waste from misaligned rejects and lowers reliance on skilled manual labor.

What types of products can your Visual Positioning Machines handle?

Our series offers versatile solutions for two primary applications:
Rigid Box Positioning: For accurately placing printed cover paper onto greyboard for lid and bottom boxes, drawer boxes, etc.
Hardcover Case (Book Cover) Positioning: For precisely aligning cover materials onto boards for book covers, diaries, album covers, and premium case wraps.
Certain models in our series are dedicated to one application, while others are dual-purpose machines capable of handling both.

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